Mechanical engineer

Design and development of medical devices under FDA and ISO 13485:2016 requirements. This included assembly, inspection, packaging and labeling of Finished Medical devices in a ISO 7 Clean room adhering to Good Manufacturing Practices and Good Documentation Practices. I was involved in the development, manufacturing, validation and qualification of processes and tooling.                              

Designed and 3D printed an adjustable gluing tool with 4 degrees of freedom to improve efficiency in a manufacturing process and replaced with a custom static tool in SolidWorks

Designed and created a label application tool to semi-automate a labelling process of gas lines in order to facilitate and improve efficiency in a tedious process

Created an UV glue curing fixture for NO adapter and a fixture for limiting v-notch depth on polybags

Modelled medical devices, created 2D drawings, assembly drawings, packaging assembly and cardboard die-cutting drawings

Worked on tool qualification and validation, constructed clean room and streamlined assembly process

Design, development and continuous improvement of electromechanical systems such as Pico, Nano, Micro and Milli. I created part design, assembly, drawings, bill of materials, executed Engineering Change Orders (ECO) and selected turbomachinery and hardware components. I worked hands-on to analyze and integrate changes in new designs. I managed inventory, worked with service engineers to create site installation drawings and communicated with vendors for purchasing.

Redesigned PICO electromechanical system and sheet metal parts in SolidWorks 2019 considering design for manufacturability (DFM) and assembly (DFA)

Designed components and modified existing designs to improve parts, controlled revisions and managed configuration of parts

Solved design problems and participated in design reviews with team considering alternate approaches for cost, usability and serviceability

Reviewed with production team to ensure manufacturing feasibility and avoid production problems

Conducted research, developed and implemented ideas to ensure the manufacturing, fit and function of the components

Modified high volume nozzle design to reduce size, material and facilitate installation as well as creating part and assembly drawings

Conducted Scrubber product testing by experimental analysis and created assembly drawings for environmental enclosure used as shelter for electromechanical systems in harsh environments

Developed innovative new consumer products by applying user experience principles and design for manufacturability from concept to prototyping to mass manufacturing through the delivery of both technical drawing packages and physical prototypes for testing. Performed design validation testing of prototypes and off-tool samples, proposing design modifications to guarantee manufacturing efficiency and compliance with technical specifications. Communicated with the purchasing manager for procurement. 

Designed industrial monitor and temperature device holder mounts applying DFM for injection molding and ergonomics in Fusion 360
Designed an IP rated GPS tracker enclosure for two different configurations with multiple versions

Prototyped extensively with FDM, multijet 3D printers as well as resin casting and prototyping materials with hand and machine tools

Developed an electromechanical test rig programmed in C++ with Arduino to validate lifecycle of an injection molded part working cross-functionally with an electrical engineer

Developed a thermal test rig programmed with Arduino Uno to test demagnetization of permanent magnets in a mechanical gadget collaborating with a computer engineer

Performed mechanical testing of products such as strength test, force test, drop test, scratch and wear resistance test. Created engineering documentation such as test reports and technical specifications

Created prototyping cost calculator, performed FEA simulation, ISO FAI and Production QC

Reverse engineered for new product design, deriving dimensions from user objects and workspace